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Research ArticleOriginal Research

Respiratory System Deposition with a Novel Aerosol Delivery System in Spontaneously Breathing Healthy Adults

Allan L Coates, Kitty Leung, Jeffrey Chan, Nancy Ribeiro, Martin Charron and Suzanne Schuh
Respiratory Care December 2013, 58 (12) 2087-2092; DOI: https://doi.org/10.4187/respcare.02455
Allan L Coates
Physiology and Experimental Medicine Research Institute
Physiology and Experimental Medicine Research Institute
MDCM
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  • For correspondence: [email protected]
Kitty Leung
Physiology and Experimental Medicine Research Institute
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Jeffrey Chan
Division of Nuclear Medicine
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Nancy Ribeiro
Division of Nuclear Medicine
RTNM
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Martin Charron
Division of Nuclear Medicine
MD
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Suzanne Schuh
Department of Emergency Medicine, Hospital for Sick Children, University of Toronto, Toronto, Ontario, Canada.
MD
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Abstract

BACKGROUND: Intravenous magnesium sulfate (MgSO4) in children and adults with refractory acute asthma is effective, but therapy may be limited by systemic hypotension that might be avoided with the aerosol route. Inhaled MgSO4 has a relatively high dose (volume) requirement. This, plus the use of inefficient delivery systems, may explain the lack of efficacy of inhaled MgSO4 in some studies. An in vitro study suggested that the AeroNeb Go with the Idehaler Pocket and a face mask would deliver 16 mg/min of MgSO4 to the respiratory system in older children, and approximately a fifth for toddlers, but no in vivo data exist.

METHODS: Saline mixed with a radiolabel was used as a proxy for the 100 mg/mL MgSO4 solution. In 5 adult males the rate of deposition was measured using nuclear medicine techniques. The radiolabel deposition below the vocal cords was converted to the rate of deposition of MgSO4 and compared to the results from an in vitro model using adult respiratory patterns.

RESULTS: The mean ± SD rate of deposition was 12.6 ± 1.9 mg/min. The reasons for this lower deposition, compared to the in vitro estimate, was most likely the exhalation of anatomical dead space aerosol, which would have been captured on the inspiratory filter in vitro.

CONCLUSIONS: These in vivo data confirm the deposition data predicted in the in vitro study, although caution should be used in extrapolating the results to children. This device appears suitable for the clinical trial of inhaled MgSO4 in children and adults with refractory asthma.

  • asthma
  • inhaled magnesium sulfate
  • nuclear medicine
  • respiratory system deposition
  • pulmonary deposition

Introduction

A poor response to inhaled β2 agonists1 and delayed response to corticosteroids in a subset of children with acute asthma has brought about interest in the use of magnesium sulfate (MgSO4). Two recent meta-analyses2,3 suggest a reduction in hospitalization with intravenous MgSO4. However, the intravenous route is associated with a risk of systemic hypotension, which is a major drawback to intravenous MgSO4 in North America.4 On the other hand, the aerosolized route of delivery is a noninvasive and direct way to deliver a high concentration of MgSO4 to the airway epithelium and the smooth muscle below without depending on delivery via a high blood level and its associated potential for toxicity.5 Although the preliminary evidence suggests clear additive benefit of MgSO4 and albuterol on lung function in adults with severe disease, and a trend toward benefit with respect to lung function and hospitalizations in moderate asthma,2,6 the efficacy of nebulized MgSO4 in children is unknown. A major limitation of all studies to date, both in adults7 and children,2 was the use of inefficient aerosol delivery methods. Given the preliminary evidence of benefit, the noninvasive nature, and the high safety likelihood of the nebulization route, a pediatric study is needed to define the role of nebulized MgSO4.2,6,8 Most aerosolized drugs, such as albuterol, are efficacious in the microgram range, whereas MgSO4 is efficacious only in the milligram range and hence requires many-fold higher drug delivery, with a physical limitation of the nebulizable volume rate of output. Increasing the MgSO4 concentration would increase the rate of delivery, but this could be achieved only with aerosol tonicity of > 500 mOsm/L, which has been associated with bronchospasm.9

In preparation for a large multicenter study to test the benefit of inhaled MgSO4, in vitro studies were done to select an appropriate delivery system.10 Due to both the wide age range of the proposed subjects and the desire to use a single aerosol delivery system, a face mask rather than a mouth piece was required, which precluded the use of high efficiency breath-enhanced or breath-actuated nebulizers, since they require one-way valves and a tight fit with the airway opening. Using breathing patterns ranging from that of adults to small children, in vitro studies suggested that the AeroNeb Go (Aerogen, Galway, Ireland) vibrating-mesh nebulizer, coupled with the novel Idehaler Pocket holding chamber (La Diffusion Technique Francaise, St Etienne, France) (Fig. 1), with a charge volume of 6 mL, would deliver approximately 16 mg/min of a 100 mg/mL solution of MgSO4 in older children and adults, and roughly a fifth of this when using a breathing pattern suitable for toddlers.10 In that study the in vitro respirable fraction was defined as the mass of aerosol carried in particles ≤ 5 μm, with the expectation that particles in this size range would, if inhaled, deposit below the vocal cords. Hence, respiratory system deposition was estimated by multiplying the amount of aerosol collected at the filter at the “mouth” by the respirable fraction.

Fig. 1.
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Fig. 1.

AeroNeb Go vibrating-mesh nebulizer coupled with the Idehaler Pocket holding chamber, in the configuration used in the in vitro study.10 (Courtesy of La Diffusion Technique Francaise.)

The purpose of this pilot study was to confirm the in vitro estimates in normal adult males, using nuclear medicine techniques that account for clearance of the aerosol during both the delivery period and any delay between the end of nebulization and imaging.11 Confirmation of accuracy for the in vitro data for adults would validate both the performance of this novel delivery system and the in vitro methodology used in the estimates of respiratory system deposition. It is recognized that, ideally, children with acute asthma should be part of the study, but this was considered not acceptable, for ethical reasons.

QUICK LOOK

Current knowledge

Intravenous MgSO4 may shorten hospitalization in asthma, but MgSO4 is associated with a risk of systemic hypotension. Aerosol is a noninvasive way to deliver a high concentration of MgSO4 directly to the airway epithelium, with a reduced potential for toxicity.

What this paper contributes to our knowledge

A vibrating mesh nebulizer, coupled with a novel holding chamber, confirmed the deposition predicted from an in vitro model, using a pattern of breathing appropriate for healthy adult males. The tested setup appears to be suitable for a clinical trial of inhaled MgSO4 in children and adults with refractory asthma.

Methods

Five healthy non-smoking males between 40 and 67 years of age, who were familiar with the protocol, risks, and methods, participated in the study. Males were chosen to avoid problems with different anterior and posterior chest wall attenuations due to breast tissue.12 All participants signed informed consent, and the protocol was approved by our institution's research ethics board. Since there was no reason to suspect that saline would deposit any differently than the aqueous solution MgSO4, normal saline was used in its place, to avoid any pharmacologic effect in the subjects. Based on in vitro data,10 approximately 100 MBq of technetium attached to diethylenetriaminepentaacetic acid (99mTc-DTPA) was added to 6 mL of normal saline and placed in the reservoir of the AeroNeb Go, coupled to an Idehaler Pocket holding chamber and a face mask as the patient interface (see Fig. 1). The AeroNeb Go generates a constant flow of aerosol through the membrane, as long as there is fluid on the reservoir side. When there is none, it stops. In order to avoid saturation of the camera from the point source of radiation,12 the charged nebulizer was counted on 12 Lucite plates 0.5 cm thick, each with a known attenuation, between the nebulizer and the camera.12 After acquisition, the counts received by the camera can be “scaled up” (eg, counts divided by 0.4) to what they would have been without the Lucite plates. The nebulizer's vibrating mesh is metal and also attenuates the signal, but if the nebulizer is inverted, the thin plastic top has no measurable attenuation (eg, counts in the syringe before loading the nebulizer are the same as counts in the inverted nebulizer after loading). Prior to the inhalation, tissue attenuation was measured using the Macey and Marshal13 technique, with a cobalt flood source.

In the aerosol laboratory the subjects inhaled from the device until dryness, which was approximately 12 min. The subject's upper body was in negative-pressure hood evacuated to the outside of the aerosol laboratory to remove any free radioactive aerosol. Following the inhalation, the subject gargled and then drank a glass of water to wash oral and esophageal radiolabel into the stomach. The inhalation was done while seated, but simultaneous anterior and posterior imaging was performed supine to avoid motion artifact. Post-inhalation the subject went to our nuclear medicine facility and was scanned for 1 min, at 5-min intervals, between the 2 heads of the gamma camera (Millennium MG, GE Healthcare, Madison, Wisconsin), to determine the dose deposited in the lungs, and clearance of the radiolabel from the lungs. Both heads were tuned using a symmetrical 10% window. Counting was done as soon as practically possible after the end of nebulization, usually within 5–8 min, and then 5, 10, 15, and 20 min later. Details of this technique have been described previously,11 with the exception that it was impossible to compare the amount of radioactivity pre-nebulization to post-nebulization, since the absence of an expiratory filter prevented capturing all the aerosol as a measure of quality control.

Calculations

In order to minimize radiation exposure, a pre-inhalation xenon scan was not done, and the regions of interest were obtained from the first image, when the lungs had the highest number of counts, and which offers the clearest definition of the lung borders14 (Fig. 2). Details of the selection of the regions of interest for the stomach, lungs, and mediastinum have been well described recently in healthy subjects.11 All counts were corrected for radioactive decay, based on a half-life of 6 hours, starting at the time of imaging of the charged nebulizer pre-nebulization.

Fig. 2.
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Fig. 2.

Example of the first nuclear medicine image after nebulization, illustrating the distinctions between the regions of interest.

During the administration of the aerosol, the 99mTc-DTPA was being constantly removed by absorption into the pulmonary circulation and by mucociliary clearance. Since imaging was carried out at least 15 min after the start of nebulization, the counts in the lung regions at the first acquisition were adjusted for subsequent decline within that period. The natural logarithm of counts per pixel for the lung regions of interest was plotted against the time of acquisition from the first to the 5th acquisition, occurring 20 min later.11 It is assumed that the radiolabel is deposited at a constant rate15 and that its clearance is on a time-dependent exponential curve. A linear regression was done using the natural logarithm counts versus time, and the inverse of the slope is the time constant (τ) of the lung clearance. Linearity of the logarithmic transformed data were assured if the Pearson correlation coefficient was > 0.96 (which it always was). The total time of nebulization (tf) was then broken into 5 epochs, with the centers of the epochs called t1, t2, t3, t4, and t5. Hence, for each increment of time, 20% of the total deposition occurred and part was removed by the lung clearance mechanisms according to the time constant τ. Hence, the amount in the lung at the end of nebulization was: Embedded Image where Σ is the sum and e is the base of the natural logarithm. There is a delay (td) between the end of nebulization and the time it takes to move the subject from the aerosol laboratory to the gamma camera and begin counting. Hence the entire expression above was multiplied by e(−td/τ). The resulting value then represents the fraction of the radiation that was deposited in the lung and remained in the lungs at the time of counting. The inverse of this fraction multiplied by the total counts in the first image represented the total pulmonary deposition. Greater details of these calculations have been published recently in both healthy adults11,16,17 and children and adults with lung disease.18

If MgSO4 had been used instead of saline, the total amount of counts in the nebulizer prior to nebulization would represent 600 mg of MgSO4 in 6 mL of a 100 mg/mL solution. Hence, the total counts in the nebulizer prior to nebulization, divided by 600 mg, gives the counts per mg of MgSO4. Hence, the total counts in the lungs and trachea, corrected for all the factors listed above, divided by the total counts in the nebulizer pre-nebulization and multiplied by 600 is the respiratory system deposition expressed as mg of MgSO4. Dividing by the nebulization time, the rate of deposition is expressed as mg/min of MgSO4.

Results

The subjects ranged in height from 173 to 188 cm, and in weight from 62 to 92 kg. The mean ± SD rate of deposition was 12.6 ± 1.9 mg/min (95% CI 10.9–14.2 mg/min, range 11.2–15.9 mg/min). Due to both the time for nebulization and the delay in reaching the nuclear medicine department, the mean ± SD correction factor for clearance of the radiolabel was 0.87 ± 0.04, indicating that 13% of the lung deposition had been cleared by the time of the first image. The mean ± SD in vivo respirable fraction, defined as the lung deposition divided by the total body deposition, was 0.57 ± 0.05. Looked at over the course of approximately 12 min of nebulization, roughly 25% of the charge dose would be deposited in the lungs.

The nebulizations were well tolerated, with no cough or discomfort. Expressing the data in the in vitro study10 as the mean and 95% CI, the 16.0 mg/min (95% CI 15.6–16.5 mg/min) does not overlap the 12.6 mg/min (95% CI 10.9–14.2 mg/min) of the in vivo study, implying significant differences.

Discussion

This novel nebulizer and holding chamber combination, while not as efficient as modern nebulizing systems17 such as the Pari eFlow with one way valves and a tight seal at the airway opening, is certainly as good or better than the breath-enhanced Pari LC Plus nebulizer used for delivering tobramycin.18 Roughly 15% of the 300 mg charge dose in a 5 mL volume deposited in the lungs in a study including both adults and children, and is roughly the same as a 4 mL charge delivered by the Pari LC Star in adults.16 Importantly, this device is orders of magnitude more efficient than an unvented jet nebulizer with a face mask.19,20 Furthermore, while Chua and colleagues19 showed extremely low deposition (on the order of 1% of the emitted nebulizer dose) in infants, they found that roughly 4% of the emitted dose deposited in the lungs of older children breathing from a face mask, whereas with the novel system in the present study, roughly 25% of the charge dose deposited in the respiratory system. Hence we would anticipate up to a 5-fold increase if we can extrapolate the difference between their system in older children and the one we used in adults.

The in vivo respirable fraction of 0.57 ± 0.05 agreed with that measured via laser diffraction in vitro (0.59 ± 0.0),10 which corresponded to a mass median diameter of 4.4 ± 0.1 μm, assuming unit density. The in vitro respirable fraction depends only on measured particle size distribution21 and is based on the probability that this fraction of the mass of the particles within a certain size range will, if entering the upper airway, deposit below the vocal cords. Based on previous literature,22–24 the in vitro size cutoff was ≤ 5 μm, and the in vivo agreement is support for this choice. A priori it was recognized that in vivo measurements would be less than in vitro, because during the last phase of inspiration aerosol enters the anatomical dead space, predominately the trachea, and some aerosol that remains in suspension is exhaled.25,26 In vivo this does not appear as deposition, but in vitro it is captured on a filter at the “airway opening” of the mechanical breath simulator. During quiet breathing, anatomical dead space represents roughly 25% of the tidal volume27,28 and includes the entire trachea, but tracheal images do indicate deposition, so, while some particles may have been exhaled, others remained.

Despite attempts to wash all the radiolabel out of the upper airway and esophagus, there was a small amount of residual left in the esophagus distal to the bifurcation of the trachea, so it is recognized that including the mediastinum in the deposition below the cords will lead to a slight overestimation of both deposition and the in vivo respirable fraction. However, Figure 2 suggests that esophageal deposition was minimal. It is also recognized that tracheal and main bronchi deposition will most likely have little therapeutic effect on bronchoconstricted airways.

If a constant rate of pulmonary deposition, analogous to an intravenous infusion, is being sought, there are problems with jet nebulizers. First, evaporative loss concentrates drug in the well of the nebulizer,15 and hence an increasing rate of aerosol production if measured in quantity of drug per minute over the course of nebulization, and increasing osmolarity of the aerosol droplets. Second, toward the end of nebulization sputtering occurs and the production progressively falls.18 On the other hand, a vibrating-mesh nebulizer extrudes the drug solution through microscopic pores at a constant rate, with minimal chance for evaporation in the small holding chamber, so the rate of lung deposition and the osmolarity should be constant, providing the pattern of ventilation is constant.11 Furthermore, most vibrating-mesh systems have a controller that indicates when nebulization has ceased, allowing the session to be terminated or, alternatively, the nebulizer refilled. This is very similar to constant intravenous infusion via a pump that delivers drug at a constant rate and indicates when the infusion has been completed.

Compared to other studies, where the internal control for accuracy was the agreement of the amount of radioactivity pre-nebulization versus post-nebulization,11,12 our study lacked such a control. Since the goal of the study was to test a system with a face mask but without valves, a filter on the expiratory limb was not practical, so aerosol generated that did not deposit in the body was lost to the environment.

A second limitation is the concern as to what degree the results in normal adult males are generalizable to children with acute asthma. While a study on such a population may have been ideal, there were serious ethical concerns about having sick children enrolled in a research study in an area not designed for patients with acute respiratory distress.

While saline was used, rather than MgSO4, there is no reason to suspect there would be differences in the aerosol production or particle size, but it is possible that MgSO4 could change the breathing pattern, either through a response to its taste or tonicity or by changing the pattern of ventilation by reducing bronchospasm in asthmatics. Thus caution is necessary in extrapolating these results into the clinical situation.

The intended comparison in this study was the in vivo deposition in healthy adults to the predicted deposition using an adult pattern of breathing in an in vitro model.10 There is no reason to believe that, had it been possible to use small children in this study, there would have been a disagreement with the in vitro model using a suitable pattern of breathing for the age and size range.10 Although in vitro data using breath-enhanced nebulizers suggested that, on a mg/kg of body weight basis, small children would receive more medication than larger ones,29 an in vivo study30 in which children over a wide size range inhaled the same dose of tobramycin showed virtually the same blood levels, which strongly implies a drug deposition normalized for size. The most likely explanation for this discrepancy is that the definition of respirable fraction (particles ≤ 5 μm) is not applicable to children with a smaller upper airway. While in vivo data are sparse, modeling of the upper airway in infants31 would imply that the definition of the respirable fraction should be particles much smaller, perhaps ≤ 3 μm,32 or even smaller.33 This would be supported by the in vivo nuclear medicine deposition studies by Chua et al,19 who compared deposition from the traditional unvented nebulizer over a large size range in infants and children with cystic fibrosis. Similar conclusions were reached in a deposition study in infants, using metered-dose inhalers with valved holding chambers.34 The in vitro data for the delivery system used in that study10 did employ varying definitions of respirable fraction and patterns of breathing, based on size of the child, and did suggest that the expected pulmonary dose for the breathing pattern of a small child would be significantly less than that for an older child or adult.

Conclusions

The AeroNeb Go vibrating-mesh nebulizer, coupled with the Idehaler Pocket holding chamber, did confirm that the deposition predicted from an in vitro model, using a pattern of breathing appropriate for healthy adult males, was within expected limits. However, caution is necessary in extrapolating these results to small children with asthma. The AeroNeb Go appears highly suitable and superior to conventional nebulizers with respect to use in a clinical trial of inhaled MgSO4 in children with refractory asthma. Aerosol delivery would be expected to deposit a relatively high concentration of MgSO4 directly on the respiratory epithelium, which should deliver a higher MgSO4 concentration to the airway smooth muscles than could be safely achieved via intravenous delivery. The AeroNeb Go might facilitate efficacy of inhaled MgSO4 in the treatment of refractory asthma in children, while avoiding adverse effects.

Footnotes

  • Correspondence: Allan L Coates MDCM, Physiology and Experimental Medicine, Research Institute, Hospital for Sick Children, 555 University Avenue, Toronto, Ontario, Canada M5G1X8. E-mail: allan.coates{at}sickkids.ca.
  • The Idehaler Pocket was supplied at no cost by La Diffusion Technique Francaise. The authors have disclosed no conflicts of interest.

  • Copyright © 2013 by Daedalus Enterprises

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Respiratory Care: 58 (12)
Respiratory Care
Vol. 58, Issue 12
1 Dec 2013
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Respiratory System Deposition with a Novel Aerosol Delivery System in Spontaneously Breathing Healthy Adults
Allan L Coates, Kitty Leung, Jeffrey Chan, Nancy Ribeiro, Martin Charron, Suzanne Schuh
Respiratory Care Dec 2013, 58 (12) 2087-2092; DOI: 10.4187/respcare.02455

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Respiratory System Deposition with a Novel Aerosol Delivery System in Spontaneously Breathing Healthy Adults
Allan L Coates, Kitty Leung, Jeffrey Chan, Nancy Ribeiro, Martin Charron, Suzanne Schuh
Respiratory Care Dec 2013, 58 (12) 2087-2092; DOI: 10.4187/respcare.02455
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